FAQ 90

Question: I just purchased a 66 Baja from friends. Unfortunately they are mechanically challenged and know nothing. Well, when I got into it I found a crack in the block and now it will run, as it back fires,and fills up the cab and the outside world with smoke. I am just wondering if you can help me. I have never owned a bug before and I am trying to figure things out. But I am mechanically inclined, so I can do most of the work myself.

Answer: That's a sad story, but I think it will have a happy ending.

The cracked block is probably scrap. Even if it could be welded, they aren't worth the cost to fix. VW Bug engine cases are a magnesium alloy, very tricky to weld.

So, you need a good used engine (unless you have deep pockets and want to spring for a rebuilt - for rebuilt engines contact some of the suppliers listed at my Parts page). You can put it in yourself, or get a shop to do it. Labor from a shop may run , maybe less, maybe more. It sounds like you'll do the work yourself. Baja's are much easier to work on due to the exposed engine.

A reputable scrapyard should have several engines. Get something that isn't covered with oil, and which hasn't been steam cleaned. When the engine is steam cleaned it's pretty, but you can't tell a thing about it. Price will probably be between and for the engine. Shop around a bit to make sure you get a good deal. Usually the shops can tell you the mileage on the engine, how it ran, did it smoke, etc.

Then you need the 'idiots guide' written by John Muir. The real title is "How to Keep Your Volkswagen Alive". It covers

many repairs, including an engine swap. See my online review at:

http://laudeman.com/bug_b_1562614800.html

Go to my home page, and search the FAQ. You'll need to check/replace many rubber parts like fuel lines. See:

faq_18.html

Get some disposable latex gloves from you local auto supply store. Buy Sears tools.

This can actually be fun!

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Links to some of my other sites and friend's sites:

Proficient Motorcycling : The Ultimate Guide to Riding Well
Read my review. Get the book.